What is Aluminized Silicon Steel Sheet, and how does it differ from standard aluminized steel?

What is Aluminized Silicon Steel Sheet, and how does it differ from standard aluminized steel?

What is Aluminized Silicon Steel Sheet, and how does it differ from standard aluminized steel?
Aluminized Silicon Steel Sheet (commonly referred to as AS sheet or Type 2 aluminized steel) is a high-performance steel product produced by hot-dip coating a low-carbon or high-strength steel substrate with an aluminum-silicon alloy layer — typically comprising approximately 90% aluminum and 5–11% silicon. The addition of silicon significantly improves coating adhesion to the base metal, suppresses the growth of brittle iron-aluminum intermetallic compounds, and preserves coating ductility and bond strength at elevated temperatures.
MESCO Key Insight
Compared to pure aluminized steel (Type 1), aluminized silicon steel (Type 2 / AS sheet) exhibits approximately 30% lower oxidation rates in high-temperature environments ranging from 600–900 °C, making it the preferred material for automotive exhaust systems, industrial furnace linings, and appliance cavity components.
The key differences are summarized in the table below:
Comparison
Standard Aluminized Steel (Type 1)
Aluminized Silicon Steel (AS / Type 2)
Coating Composition
Pure aluminum or Al-Zn alloy
Aluminum + 5–11% Silicon
Max. Service Temperature
Approx. 450 °C
700–900 °C (up to 1000 °C short-term)
Coating Adhesion
Moderate
Excellent (silicon inhibits brittle layer growth)
Corrosion Resistance 
Good
Superior (self-healing high-temp oxide film)
Typical Applications
Building cladding, appliance exteriors
Automotive exhaust pipes, furnace linings, heat treatment equipment
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